China Standard European Standard Cast Iron Sprockets 06b-1-2-3 081b-1 083b-1/084b-1 085b-1 086b-1 08b-1-2-3 10b-1-2-3 12b-1-2-3 16b-1-2-3 20b-1-2-3 24b-1-2-3

Product Description

European standard cast iron sprockets 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or Customer’s Drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

 

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
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Material 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
Standard ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
Bore Pilot bore, finished bore, taper bore and special bore
Surface  Bright surface / high precision / Blacking /Electrophoretic-Coated
Equipment Hobbing machine, Slotting machine, CNC lathes and other equipment

 

Company Information:

 

 

 

 

 

 

 

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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China Standard European Standard Cast Iron Sprockets 06b-1-2-3 081b-1 083b-1/084b-1 085b-1 086b-1 08b-1-2-3 10b-1-2-3 12b-1-2-3 16b-1-2-3 20b-1-2-3 24b-1-2-3

cast iron sprocket

Preventing Wear and Corrosion in Cast Iron Sprockets

To prevent wear and corrosion in cast iron sprockets during operation, you can follow these best practices:

  • Lubrication: Proper and regular lubrication is essential to reduce friction between the sprocket teeth and the chain or belt. Use a suitable lubricant recommended by the manufacturer to ensure smooth operation and minimize wear.
  • Cleanliness: Keep the sprockets clean from debris, dirt, and other contaminants that could cause abrasion or interfere with the proper engagement of the chain or belt.
  • Environmental Protection: If the sprockets are used in outdoor or corrosive environments, consider using protective coatings or covers to shield them from moisture and chemicals that may cause corrosion.
  • Inspect and Replace: Regularly inspect the sprockets for signs of wear, such as elongation of teeth, chipping, or cracking. Replace any worn or damaged sprockets promptly to prevent further damage to the chain or belt and avoid potential breakdowns.
  • Proper Alignment: Ensure the sprockets are properly aligned with each other and the chain or belt to avoid unnecessary stress and wear on the sprocket teeth.
  • Appropriate Tension: Maintain the proper tension of the chain or belt to prevent excessive force on the sprockets, which can lead to premature wear.
  • Material Selection: Choose the right cast iron material with suitable properties for the specific operating conditions, such as high strength and resistance to corrosion.

By following these preventive measures and conducting regular maintenance, you can extend the lifespan of cast iron sprockets and ensure optimal performance in your machinery or equipment.

cast iron sprocket

How to Identify Signs of Wear, Fatigue, or Damage in Cast Iron Sprockets, and When to Replace Them?

Regular inspection of cast iron sprockets is essential to identify signs of wear, fatigue, or damage. Here are some indicators to look for and when to consider replacing the sprockets:

  • Tooth Wear: Excessive wear on the sprocket teeth can lead to a change in the tooth profile. If the teeth start to look pointed or hooked instead of their original shape, it’s a sign of wear.
  • Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth during operation, it indicates that the sprocket is worn and needs replacement.
  • Cracks or Fractures: Inspect the sprocket for any visible cracks or fractures. Cracks can weaken the sprocket, leading to failure.
  • Corrosion: Cast iron sprockets are corrosion-resistant, but in harsh environments, they may develop rust or corrosion. Surface pitting or flaking may be an indication of corrosion-related damage.
  • Uneven Wear: Check for uneven wear patterns on the sprocket teeth. Uneven wear suggests misalignment or improper tension of the chain, which can accelerate wear and lead to premature failure.
  • Excessive Noise or Vibration: Unusual noise or vibration during equipment operation can indicate a problem with the sprockets. It’s essential to investigate the source and take appropriate action.

Regular maintenance, including proper lubrication and tensioning of the chain, can help prevent premature wear and damage to cast iron sprockets. However, if signs of wear, fatigue, or damage are evident, it is recommended to replace the sprockets promptly. Replacing worn sprockets in a timely manner helps avoid further damage to the machinery, ensures smooth operation, and extends the overall lifespan of the system.

cast iron sprocket

Choosing the Right Size and Pitch of a Cast Iron Sprocket

Choosing the correct size and pitch of a cast iron sprocket is crucial to ensure optimal performance and longevity of your machinery. Here are the steps to help you make the right selection:

  1. Identify the Chain Type: Determine the type of chain you are using in your machinery, such as roller chain, silent chain, or engineering class chain. Each chain type has specific requirements for sprocket compatibility.
  2. Count the Teeth: Count the number of teeth on the existing sprocket if you are replacing it. If not, you’ll need to calculate the required number of teeth based on your machinery’s specifications and the desired speed and torque ratio.
  3. Pitch Measurement: Measure the pitch of your chain, which is the distance between the centers of two adjacent rollers. This measurement is essential for selecting the appropriate pitch of the sprocket.
  4. Minimum Number of Teeth: Check the chain manufacturer’s recommendations for the minimum number of teeth on the sprocket to ensure proper engagement and smooth operation.
  5. Speed Ratio: Determine the required speed ratio between the driver and driven sprockets. This ratio affects the speed and torque transmission in your machinery.
  6. Calculate Gear Ratio: Calculate the gear ratio by dividing the number of teeth on the driven sprocket by the number of teeth on the driver sprocket. The gear ratio determines the mechanical advantage and rotational speed of the system.
  7. Consider Tooth Profile: Choose the tooth profile that matches your chain type, such as standard, ANSI, or proprietary tooth profiles. The tooth profile must match the chain’s tooth geometry for efficient power transmission.
  8. Verify Shaft Diameter: Ensure that the sprocket’s bore size matches the diameter of the shaft on which it will be mounted. Properly fitting the sprocket on the shaft is critical for reliable power transmission.
  9. Load Capacity: Consider the load capacity requirements of your machinery. Select a cast iron sprocket that can handle the maximum load and torque it will experience during operation.

By following these steps and consulting with sprocket manufacturers or experts if needed, you can choose the right size and pitch of a cast iron sprocket that meets the specific needs of your machinery and ensures efficient power transmission.

China Standard European Standard Cast Iron Sprockets 06b-1-2-3 081b-1 083b-1/084b-1 085b-1 086b-1 08b-1-2-3 10b-1-2-3 12b-1-2-3 16b-1-2-3 20b-1-2-3 24b-1-2-3  China Standard European Standard Cast Iron Sprockets 06b-1-2-3 081b-1 083b-1/084b-1 085b-1 086b-1 08b-1-2-3 10b-1-2-3 12b-1-2-3 16b-1-2-3 20b-1-2-3 24b-1-2-3
editor by CX 2024-04-17

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