China Professional High Precision Customized Cast Iron Mill Chain Sprocket

Product Description

Product Description

 

The mill chain sprockets are designed for use in the lumber mill industry.

 

King Steel offer the widest range of mill chain sprockets on the market. Available in pitch diameter from 5″ to 45″.

 

We can customize mill chain sprockets according to customer’s specifications and requirements.

 

Specifications:

Product name

large diameter roller chain sprocket

Material

steel/alloy steel

Brand

Ruding

Structure

Forging/casting

Process

CNC milling

Heat treatment

 Quenching and tempering

Max.diameter

750mm

Max.tolerance

±0.05

Surface treatment

black oxide/anti-rust oil

Weight

500kg

Certificate

ISO

Specification

According to drawings

Package

Seaworthy packing

Delivery time

45days

Certification

SGS

 

 

Manufacturing process:
Rraw matrial — Forging testing– Turning — Drilling — Heat Treatment — Milling– Grinding — Shaping and hobbing Process — Packing — Shipping

Our advantage

1) The particular heat treatment technology is used for the gear ring manufactured by Yinfeng Machinery which makes the improvement in the structure optimization and the hardness of the product. The performance of wear-resistant and anti-impacting are also enhanced greatly.
 

2) The high strength steel was used by us in manufacturing the gear ring. We also take the optimization for the product against the characteristics of the product to ensure the stability of the component during the long time operation and extend the service life of the component.
 

3) Our company has rich production capability in steel castings. We can provide the custom in large production quantity with short cast period and large amount.

 

After Sales Service

 

1. OEM and customized service.
2. Full machining, primer coating, surface treatment.
3. Complete material testing process.
4. Quality control

Contact us

 

If you have any questions, pls feel free to contact us
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After-sales Service: OEM
Warranty: 1 Year
Type: Bucket Teeth
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China Professional High Precision Customized Cast Iron Mill Chain Sprocket

cast iron sprocket

What are the benefits of using cast iron sprockets in heavy-duty and high-load applications?

Cast iron sprockets offer several advantages that make them well-suited for heavy-duty and high-load applications:

  • Strength and Durability: Cast iron is a robust material with excellent mechanical properties, making it highly resistant to wear, abrasion, and impact. In heavy-duty applications where the sprocket is subjected to substantial loads and forces, cast iron’s strength and durability ensure reliable performance and a longer lifespan.
  • Load-Carrying Capacity: Due to its high tensile and compressive strength, cast iron can handle heavy loads without deformation or failure. This load-carrying capacity is essential in industries such as construction, mining, and agriculture, where equipment is exposed to substantial forces.
  • Wear Resistance: Cast iron sprockets have excellent wear resistance, making them suitable for continuous and demanding operations. They can withstand the abrasive forces that may arise from contact with chains, belts, or other components, ensuring minimal wear over time.
  • Stability and Dimensional Accuracy: Cast iron has good dimensional stability, maintaining its shape and integrity under various operating conditions. This stability is crucial in heavy-duty applications where precise positioning and alignment are essential for efficient power transmission.
  • Cost-Effectiveness: Cast iron sprockets are often more cost-effective than sprockets made from some other materials, such as stainless steel or engineering plastics. This makes them a practical choice for budget-conscious projects or industries where cost considerations are critical.
  • Reduced Vibrations: The inherent mass and damping properties of cast iron help dampen vibrations generated during operation. This vibration reduction contributes to smoother machinery performance and reduces the likelihood of fatigue failures or premature wear in other components.
  • High Temperature Tolerance: Cast iron sprockets can withstand elevated temperatures, which can be beneficial in applications where heat is generated during operation. While they do have temperature limitations, they are suitable for many high-temperature environments.
  • Versatility: Cast iron sprockets are available in various designs and configurations, allowing for versatility in matching specific application requirements. They can be found in a wide range of heavy-duty equipment, including conveyor systems, large machinery, and industrial power transmission systems.

Overall, the benefits of using cast iron sprockets in heavy-duty and high-load applications stem from their strength, durability, wear resistance, and ability to handle substantial forces. However, it is essential to consider the specific requirements of the application and the sprocket’s limitations to ensure optimal performance and reliability.

cast iron sprocket

Cost Considerations of Cast Iron Sprockets

When considering the cost of using cast iron sprockets compared to other materials, several factors come into play:

  • Material Cost: Cast iron is generally more affordable than some other materials like stainless steel or aluminum, making it a cost-effective option for sprockets.
  • Manufacturing Process: The manufacturing process for cast iron sprockets involves casting, which can be a cost-efficient method for producing large quantities of sprockets.
  • Customization: If customization is required for specific applications, the cost may vary depending on the complexity of modifications. However, cast iron’s versatility often allows for cost-effective customization.
  • Weight and Shipping: Cast iron sprockets tend to be heavier than sprockets made from lighter materials like aluminum. This can impact shipping costs, especially for large quantities or long distances.
  • Maintenance and Replacement: Cast iron sprockets are known for their durability and resistance to wear, which can reduce maintenance costs and the frequency of replacements compared to less robust materials.
  • Operating Conditions: The cost considerations may vary based on the specific operating conditions. For example, in harsh environments where corrosion resistance is crucial, stainless steel sprockets may have a higher upfront cost but lower long-term maintenance expenses.

Overall, cast iron sprockets offer a balance between cost-effectiveness and performance, making them a popular choice in various applications, especially in heavy-duty industries where strength and durability are essential.

cast iron sprocket

What is a Cast Iron Sprocket, and What are Its Advantages in Mechanical Applications?

A cast iron sprocket is a type of sprocket made from cast iron, a material known for its excellent mechanical properties and durability. Cast iron sprockets are commonly used in various mechanical applications where strength, wear resistance, and reliability are essential. Here are some of the advantages of using cast iron sprockets:

  • Strength and Durability: Cast iron is a strong and rigid material, making it suitable for heavy-duty applications. Cast iron sprockets can withstand high loads and stresses without deforming or failing, ensuring long-lasting performance in demanding mechanical systems.
  • Wear Resistance: Cast iron sprockets exhibit excellent wear resistance, especially when compared to materials like aluminum or plastic. This property makes cast iron sprockets ideal for applications where the sprocket comes into contact with abrasive materials or experiences frequent friction.
  • Shock Absorption: Cast iron has good damping properties, which means it can absorb and dissipate vibrations and shocks generated during operation. This feature is beneficial in reducing the impact on the sprocket and the entire mechanical system, leading to smoother and quieter operation.
  • Heat Resistance: Cast iron has a relatively high melting point, allowing it to withstand elevated temperatures without significant deformation or degradation. This property is advantageous in applications where the sprocket may be exposed to high temperatures due to friction or other heat sources.
  • Machinability: Cast iron is relatively easy to machine, allowing for precise and intricate designs in sprocket manufacturing. It also facilitates the creation of custom sprockets to meet specific application requirements.
  • Cost-Effectiveness: Cast iron is often more cost-effective than materials like stainless steel or specialized alloys. It provides a good balance of performance and affordability, making it a popular choice in many mechanical applications.
  • Low Coefficient of Thermal Expansion: Cast iron has a relatively low coefficient of thermal expansion, meaning it undergoes minimal dimensional changes with temperature fluctuations. This stability is crucial in applications where precise tolerances need to be maintained over a wide temperature range.

Despite these advantages, cast iron sprockets may have some limitations. They are heavier compared to materials like aluminum, which may be a concern in weight-sensitive applications. Additionally, cast iron can be more susceptible to rust and corrosion compared to materials like stainless steel. Proper maintenance and appropriate surface treatments can help mitigate these challenges and ensure the longevity and reliable performance of cast iron sprockets in various mechanical applications.

China Professional High Precision Customized Cast Iron Mill Chain Sprocket  China Professional High Precision Customized Cast Iron Mill Chain Sprocket
editor by CX 2024-04-09

Cast Iron Sprocket

As one of the leading cast iron sprocket manufacturers, suppliers, and exporters of mechanical products, We offer cast iron sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of cast iron sprockets.

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