China manufacturer Steel Sprocket for Scraper Chain

Product Description

We can supply high quality sprocket for scraper chain.
We are a reliable supplier that can make forging parts and casting parts. Here are some details of the products for your reference.
1. Main products: Custom Open Die Forging, Main Shaft, Wind Power Shaft, Stabilizer, Flange, Coupling, BOP Body, Tube Plate, Roller Forging, Roller Shell, Ring Forging, Gears, Gear Blank, Gear Shaft, Gear Wheel, sprocket for scraper chain.

2. Materials: Carbon steel, Alloy steel

3. Supplying range: Shafts, Sleeves, Rings, Cylinders, Blocks, Modules etc

4. Process: Forging/Casting Normalizing & Tempering Proof Machining- Quenching & Tempering Finish Machining
We can offer you in various process conditions.

5. QA DOC.: Chemical Composition Report, Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensions Check Report

The data on chemical composition report and mechanical properties report are approved by third party, HangZhou Ship Material Research Institute, CSIC.

UT test: 100% ultrasonic test according to EN15718-3, SA388, Sep 1921 C/c etc.

Heat Treatment Report: Provide original copy of heat treatment curve/time table.

Steel Ingot: EAF-LF-VD/ESR. Material Certificate according to En15714-3.1 is requested from ingot supplier.
6. Standards: GB, JIS, AISI, SAE, ASTM/ASME, EN, DIN, GOST

7. Max Weight: 55T

8. Certification: ISO9001: 2000, CCS

9. OEM and Customized service offered
 

Material C45, Low Carbon steel, SS304, 40Cr, 42CRMo, 20CrMnTi, nylon etc material as per your request
process Machined, Forged or casting
Heat treatment High frequency quenching, heat treatment, hardened teeth
Surface treatment Blacking, galvanization, chroming, electrophoresis, color painting, or customer requirement
Performance High precision, high wear resistance, low noise, smooth and steady, high strength
Model number Standard or nonstandard (single duplex and triple) 25A, 35A, 40A, 50A, 60A, 80A, 100A, 120A, 140A, 160A, 25B, 35B, 40B, 41B,50B, 60B, 80B, 100B, 120B, 140B, 160B,180B,200B,240B
Payment, minimum order and delivery T/T ,LC, Delivery time is Negotiation
Packaging Inner plastic bag and outer carton box or customer requirement.

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Industry
Hardness: Hardened
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Cast Iron
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China manufacturer Steel Sprocket for Scraper Chain

cast iron sprocket

Preventing Wear and Corrosion in Cast Iron Sprockets

To prevent wear and corrosion in cast iron sprockets during operation, you can follow these best practices:

  • Lubrication: Proper and regular lubrication is essential to reduce friction between the sprocket teeth and the chain or belt. Use a suitable lubricant recommended by the manufacturer to ensure smooth operation and minimize wear.
  • Cleanliness: Keep the sprockets clean from debris, dirt, and other contaminants that could cause abrasion or interfere with the proper engagement of the chain or belt.
  • Environmental Protection: If the sprockets are used in outdoor or corrosive environments, consider using protective coatings or covers to shield them from moisture and chemicals that may cause corrosion.
  • Inspect and Replace: Regularly inspect the sprockets for signs of wear, such as elongation of teeth, chipping, or cracking. Replace any worn or damaged sprockets promptly to prevent further damage to the chain or belt and avoid potential breakdowns.
  • Proper Alignment: Ensure the sprockets are properly aligned with each other and the chain or belt to avoid unnecessary stress and wear on the sprocket teeth.
  • Appropriate Tension: Maintain the proper tension of the chain or belt to prevent excessive force on the sprockets, which can lead to premature wear.
  • Material Selection: Choose the right cast iron material with suitable properties for the specific operating conditions, such as high strength and resistance to corrosion.

By following these preventive measures and conducting regular maintenance, you can extend the lifespan of cast iron sprockets and ensure optimal performance in your machinery or equipment.

cast iron sprocket

Special Considerations for Using Cast Iron Sprockets in Certain Environments

While cast iron sprockets are known for their strength and durability, there are some special considerations to keep in mind when using them in certain environments:

  • Corrosive Environments: Cast iron sprockets may be susceptible to corrosion, especially in environments with high humidity, moisture, or exposure to chemicals. Applying a protective coating or choosing a corrosion-resistant material may be necessary in such cases.
  • High-Temperature Environments: Cast iron sprockets have a limited temperature range, and they may experience reduced strength and toughness at elevated temperatures. In high-temperature applications, it’s essential to consider other materials like steel or specialized alloys.
  • Sanitary Environments: In applications where cleanliness and hygiene are crucial, cast iron sprockets may not be the best choice due to their porosity, which can trap contaminants. Stainless steel or plastic sprockets may be more suitable in these situations.
  • High-Speed Applications: Cast iron sprockets are generally well-suited for moderate to low-speed applications. In high-speed systems, the centrifugal forces can become a concern, leading to potential balance and stability issues. Opting for lightweight materials or precision-balanced sprockets may be necessary.

It’s essential to carefully assess the specific operating conditions and environmental factors of your application to determine if cast iron sprockets are the best fit. In some cases, alternative materials with specialized properties may offer better performance and longevity.

cast iron sprocket

Properties of Cast Iron That Make It Suitable for Sprocket Manufacturing

Cast iron is a popular material choice for sprocket manufacturing due to its specific properties that make it well-suited for various mechanical applications. Some of the key properties of cast iron include:

  • Strength: Cast iron exhibits good strength, especially in compression. It can withstand heavy loads and forces without deformation or failure, making it suitable for sprockets used in high-stress applications.
  • Wear Resistance: Cast iron has excellent wear resistance, making it highly durable in environments where abrasion and friction are common. This property ensures that cast iron sprockets have a long lifespan, even in demanding operating conditions.
  • Shock Absorption: One of the unique properties of cast iron is its ability to dampen vibrations and absorb shocks during operation. This feature is particularly beneficial in reducing stress on the sprocket and the entire power transmission system, leading to improved reliability and reduced maintenance.
  • Machinability: Cast iron is relatively easy to machine, allowing for precise shaping and customization of sprockets. This property enables the creation of intricate sprocket designs and ensures that the final product meets the specific requirements of the application.
  • Cost-Effectiveness: Cast iron is generally more cost-effective compared to some other materials, such as stainless steel or specialty alloys. This makes it a preferred choice for applications where high strength and wear resistance are essential, but cost considerations are also important.
  • Corrosion Resistance: While not as corrosion-resistant as stainless steel, cast iron can still withstand certain corrosive environments. Proper surface treatments and coatings can enhance its corrosion resistance and protect the sprocket from rust and degradation.
  • Heat Resistance: Cast iron can withstand elevated temperatures, making it suitable for applications where heat generation is a concern. However, in extremely high-temperature environments, specialty alloys or heat-resistant materials may be more appropriate.

Overall, the combination of strength, wear resistance, shock absorption, and machinability makes cast iron an excellent material for sprocket manufacturing. It can efficiently transfer power between the driving and driven components, ensuring smooth and reliable mechanical operation in a wide range of industrial and machinery applications.

China manufacturer Steel Sprocket for Scraper Chain  China manufacturer Steel Sprocket for Scraper Chain
editor by CX 2023-09-30

Cast Iron Sprocket

As one of the leading cast iron sprocket manufacturers, suppliers, and exporters of mechanical products, We offer cast iron sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of cast iron sprockets.

Recent Posts