China manufacturer Machined Carbon Steel Cast Iron Single Piece Sprocket

Product Description

Product Description

Plastic sprockets are commonly used as an alternative to metal sprockets in power transmission and roller chain applications. Manufactured from cast oil-filled nylon, they offer a wide range of benefits over traditional metal counterparts, such as self-lubricating properties and a reduced coefficient of friction. This helps reduce wear on the plastic chain and noise levels of the application. Other benefits include better resistance to corrosion, increased impact strength, and lighter weight than metal alternatives. Split sprockets can also be supplied for applications whereby the machinery is not able to be dismantled. They are provided in 2 halves and can be assembled around the installation, removing the need for equipment to be taken apart.

Product Parameters

Product Specifications (Single-Piece Sprockets)

CODE Z Do mm DF mm
A03017-2 17 104 25/30/35/40
A03019-2 19 117 25/30/35/40
A 0571 1-2 21 129 25/30/35/40
A5711-2 23 142 25/30/35/40
A 0571 1-2 25 154 25/30/35/40
A 0571 1-2 27 166.8 25/30/35/40
A5711-2 29 178.5 25/30/35/40

Company Profile

 

Services we can provide

1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
 

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.

 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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China manufacturer Machined Carbon Steel Cast Iron Single Piece Sprocket

cast iron sprocket

Customization and Modification of Cast Iron Sprockets

Yes, cast iron sprockets can be customized or modified to fit specific applications. Cast iron is a versatile material that allows for various customization options to meet the unique requirements of different machinery and equipment.

Customization of cast iron sprockets can involve:

  • Size and Pitch: Sprockets can be manufactured in different sizes and pitches to match the specifications of the chain or belt used in the power transmission system.
  • Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio for the application.
  • Hub Configuration: The hub of the sprocket can be modified to have different types of bores or mounting configurations to suit the shaft of the machinery.
  • Coatings and Finishes: Depending on the operating environment, the sprockets can be coated or finished with materials that enhance their resistance to wear, corrosion, or other specific conditions.
  • Special Features: Additional features such as keyways, set screws, or anti-backlash designs can be incorporated into the sprockets as needed.

By working with manufacturers or suppliers who offer custom casting services, you can tailor cast iron sprockets to precisely fit the demands of your specific application. This ensures optimal performance, longevity, and efficiency in your power transmission system.

cast iron sprocket

Special Considerations for Using Cast Iron Sprockets in Certain Environments

While cast iron sprockets are known for their strength and durability, there are some special considerations to keep in mind when using them in certain environments:

  • Corrosive Environments: Cast iron sprockets may be susceptible to corrosion, especially in environments with high humidity, moisture, or exposure to chemicals. Applying a protective coating or choosing a corrosion-resistant material may be necessary in such cases.
  • High-Temperature Environments: Cast iron sprockets have a limited temperature range, and they may experience reduced strength and toughness at elevated temperatures. In high-temperature applications, it’s essential to consider other materials like steel or specialized alloys.
  • Sanitary Environments: In applications where cleanliness and hygiene are crucial, cast iron sprockets may not be the best choice due to their porosity, which can trap contaminants. Stainless steel or plastic sprockets may be more suitable in these situations.
  • High-Speed Applications: Cast iron sprockets are generally well-suited for moderate to low-speed applications. In high-speed systems, the centrifugal forces can become a concern, leading to potential balance and stability issues. Opting for lightweight materials or precision-balanced sprockets may be necessary.

It’s essential to carefully assess the specific operating conditions and environmental factors of your application to determine if cast iron sprockets are the best fit. In some cases, alternative materials with specialized properties may offer better performance and longevity.

cast iron sprocket

Choosing the Right Size and Pitch of a Cast Iron Sprocket

Choosing the correct size and pitch of a cast iron sprocket is crucial to ensure optimal performance and longevity of your machinery. Here are the steps to help you make the right selection:

  1. Identify the Chain Type: Determine the type of chain you are using in your machinery, such as roller chain, silent chain, or engineering class chain. Each chain type has specific requirements for sprocket compatibility.
  2. Count the Teeth: Count the number of teeth on the existing sprocket if you are replacing it. If not, you’ll need to calculate the required number of teeth based on your machinery’s specifications and the desired speed and torque ratio.
  3. Pitch Measurement: Measure the pitch of your chain, which is the distance between the centers of two adjacent rollers. This measurement is essential for selecting the appropriate pitch of the sprocket.
  4. Minimum Number of Teeth: Check the chain manufacturer’s recommendations for the minimum number of teeth on the sprocket to ensure proper engagement and smooth operation.
  5. Speed Ratio: Determine the required speed ratio between the driver and driven sprockets. This ratio affects the speed and torque transmission in your machinery.
  6. Calculate Gear Ratio: Calculate the gear ratio by dividing the number of teeth on the driven sprocket by the number of teeth on the driver sprocket. The gear ratio determines the mechanical advantage and rotational speed of the system.
  7. Consider Tooth Profile: Choose the tooth profile that matches your chain type, such as standard, ANSI, or proprietary tooth profiles. The tooth profile must match the chain’s tooth geometry for efficient power transmission.
  8. Verify Shaft Diameter: Ensure that the sprocket’s bore size matches the diameter of the shaft on which it will be mounted. Properly fitting the sprocket on the shaft is critical for reliable power transmission.
  9. Load Capacity: Consider the load capacity requirements of your machinery. Select a cast iron sprocket that can handle the maximum load and torque it will experience during operation.

By following these steps and consulting with sprocket manufacturers or experts if needed, you can choose the right size and pitch of a cast iron sprocket that meets the specific needs of your machinery and ensures efficient power transmission.

China manufacturer Machined Carbon Steel Cast Iron Single Piece Sprocket  China manufacturer Machined Carbon Steel Cast Iron Single Piece Sprocket
editor by CX 2023-10-10

Cast Iron Sprocket

As one of the leading cast iron sprocket manufacturers, suppliers, and exporters of mechanical products, We offer cast iron sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of cast iron sprockets.

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