China high quality Industrial Heavy Duty 16b Cast Iron Sprocket for Roller Chain

Product Description

Product Description

 

  • Selection of materials – Large and small sprockets are formed by stamping with high-quality carbon structural steel.
  • Processing and treatment technology – adopt advanced gear milling technology to make the tooth profile more accurate. The whole sprocket is quenched and tempered, significantly improving its comprehensive mechanical properties, and the tooth hardness is above 68-72HRA
  • Product series – economical and practical ordinary and superior quality chain wheel.
  • Each procedure in the production process is strictly controlled.

 

Feature of the cast iron sprocket:

  • Multiple materials available
    It can be customized according to the user’s demand: carbon steel, stainless steel, and other materials.
  • Heat treatment processing
    The sprocket is processed by heat treatment to make it have qualified hardness.
  • The edges and corners are neat and free from burrs.
    The chain wheel is machined with a machine tool, with neat edges and no burrs.
  • Long service life
    Strict material selection, high hardness, stable operation, and long service life
  • Stable operation
    It can withstand fast operation speed and stable operation without jitter.

Product Parameters

 

Company Profile

 

Services we can provide

1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
 

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.

 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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China high quality Industrial Heavy Duty 16b Cast Iron Sprocket for Roller Chain

cast iron sprocket

Replacing Other Sprockets with Cast Iron Sprockets in an Existing System

Yes, you can replace other types of sprockets with cast iron sprockets in an existing system. However, it is essential to consider a few factors before making the replacement:

  • Compatibility: Ensure that the cast iron sprockets have the same pitch, bore size, and tooth profile as the original sprockets to ensure proper engagement with the chain or belt.
  • Strength and Durability: Cast iron sprockets are known for their high strength and durability, making them suitable for heavy-duty applications. Assess the load and stress requirements of your system to ensure the cast iron sprockets can handle the same or higher loads compared to the original sprockets.
  • Size and Dimensions: Verify that the cast iron sprockets have the appropriate dimensions to fit onto the existing shafts without any compatibility issues.
  • Alignment and Tension: Properly align the cast iron sprockets with the chain or belt and ensure the proper tensioning of the system to prevent excessive wear and premature failure.
  • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain smooth operation and reduce friction between the sprockets and the chain or belt.
  • Performance Testing: After replacing the sprockets, conduct thorough performance testing to ensure the system functions as expected and meets the required performance criteria.

It’s essential to consider the specific requirements of your machinery and consult with experts or manufacturers if needed to ensure a successful replacement of sprockets in your existing system with cast iron sprockets.

cast iron sprocket

Using Cast Iron Sprockets in Precision Motion Control and Automation Systems

Cast iron sprockets are generally not the first choice for precision motion control and automation systems due to some inherent characteristics of the material. While cast iron sprockets are robust and durable, they may not offer the level of precision required in certain high-precision applications. Here are some considerations:

  • Tolerance and Machining: Cast iron sprockets are cast, which can lead to slight dimensional variations and surface imperfections. In precision motion control systems, tight tolerances and precise machining are crucial for consistent and accurate performance.
  • Weight: Cast iron sprockets are relatively heavy compared to other materials such as aluminum or plastic. In precision systems, minimizing rotating mass is essential for reducing inertia and improving dynamic response.
  • Noise and Vibration: The inherent properties of cast iron may lead to more noise and vibration compared to materials with better damping characteristics. In precision motion control, minimizing noise and vibration is critical for smooth and accurate operation.

For precision motion control and automation applications, materials like aluminum, steel, or engineered plastics are often preferred for their superior dimensional stability, lighter weight, and better damping properties. These materials can help achieve smoother and more precise movements, reducing the risk of errors and improving overall system performance.

However, in less demanding precision applications where cost and durability are essential factors, cast iron sprockets may still find use.

cast iron sprocket

Choosing the Right Size and Pitch of a Cast Iron Sprocket

Choosing the correct size and pitch of a cast iron sprocket is crucial to ensure optimal performance and longevity of your machinery. Here are the steps to help you make the right selection:

  1. Identify the Chain Type: Determine the type of chain you are using in your machinery, such as roller chain, silent chain, or engineering class chain. Each chain type has specific requirements for sprocket compatibility.
  2. Count the Teeth: Count the number of teeth on the existing sprocket if you are replacing it. If not, you’ll need to calculate the required number of teeth based on your machinery’s specifications and the desired speed and torque ratio.
  3. Pitch Measurement: Measure the pitch of your chain, which is the distance between the centers of two adjacent rollers. This measurement is essential for selecting the appropriate pitch of the sprocket.
  4. Minimum Number of Teeth: Check the chain manufacturer’s recommendations for the minimum number of teeth on the sprocket to ensure proper engagement and smooth operation.
  5. Speed Ratio: Determine the required speed ratio between the driver and driven sprockets. This ratio affects the speed and torque transmission in your machinery.
  6. Calculate Gear Ratio: Calculate the gear ratio by dividing the number of teeth on the driven sprocket by the number of teeth on the driver sprocket. The gear ratio determines the mechanical advantage and rotational speed of the system.
  7. Consider Tooth Profile: Choose the tooth profile that matches your chain type, such as standard, ANSI, or proprietary tooth profiles. The tooth profile must match the chain’s tooth geometry for efficient power transmission.
  8. Verify Shaft Diameter: Ensure that the sprocket’s bore size matches the diameter of the shaft on which it will be mounted. Properly fitting the sprocket on the shaft is critical for reliable power transmission.
  9. Load Capacity: Consider the load capacity requirements of your machinery. Select a cast iron sprocket that can handle the maximum load and torque it will experience during operation.

By following these steps and consulting with sprocket manufacturers or experts if needed, you can choose the right size and pitch of a cast iron sprocket that meets the specific needs of your machinery and ensures efficient power transmission.

China high quality Industrial Heavy Duty 16b Cast Iron Sprocket for Roller Chain  China high quality Industrial Heavy Duty 16b Cast Iron Sprocket for Roller Chain
editor by CX 2023-09-29

Cast Iron Sprocket

As one of the leading cast iron sprocket manufacturers, suppliers, and exporters of mechanical products, We offer cast iron sprockets and many other products.

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