China factory Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China factory Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket

cast iron sprocket

How to Properly Maintain and Lubricate Cast Iron Sprockets for Optimal Performance

Proper maintenance and lubrication are essential for ensuring the optimal performance and longevity of cast iron sprockets. Here are the steps to follow for proper maintenance:

  1. Regular Inspection: Perform regular visual inspections of the sprockets to check for signs of wear, damage, or misalignment. Address any issues immediately to prevent further damage.
  2. Cleaning: Clean the sprockets regularly to remove dirt, debris, and accumulated grime. Use a brush or compressed air to clean hard-to-reach areas.
  3. Lubrication: Proper lubrication is critical to reduce friction and wear. Apply a high-quality lubricant to the sprockets, ensuring it reaches all contact points with the chain.
  4. Appropriate Lubricant: Choose a lubricant specifically designed for cast iron sprockets and the operating conditions of your machinery. Follow the manufacturer’s recommendations for lubrication frequency and type.
  5. Check Tension: Ensure that the chain tension is appropriate and within the recommended range. Excessively tight or loose chains can cause premature wear on the sprockets.
  6. Monitor Temperature: Be aware of the operating temperature of the machinery. High temperatures can affect the performance of the lubricant, so choose a lubricant with a suitable temperature range.
  7. Protect from Corrosion: If your application involves exposure to corrosive environments, take necessary precautions to protect the cast iron sprockets from rust and corrosion.
  8. Replace Worn Sprockets: Monitor the wear of the sprockets over time, and replace them if they are significantly worn or damaged beyond repair. Continuing to use worn sprockets can lead to chain slippage and potential damage to other components.

By following these maintenance practices, you can extend the lifespan of your cast iron sprockets and ensure they operate smoothly and efficiently in your machinery.

cast iron sprocket

Special Considerations for Using Cast Iron Sprockets in Certain Environments

While cast iron sprockets are known for their strength and durability, there are some special considerations to keep in mind when using them in certain environments:

  • Corrosive Environments: Cast iron sprockets may be susceptible to corrosion, especially in environments with high humidity, moisture, or exposure to chemicals. Applying a protective coating or choosing a corrosion-resistant material may be necessary in such cases.
  • High-Temperature Environments: Cast iron sprockets have a limited temperature range, and they may experience reduced strength and toughness at elevated temperatures. In high-temperature applications, it’s essential to consider other materials like steel or specialized alloys.
  • Sanitary Environments: In applications where cleanliness and hygiene are crucial, cast iron sprockets may not be the best choice due to their porosity, which can trap contaminants. Stainless steel or plastic sprockets may be more suitable in these situations.
  • High-Speed Applications: Cast iron sprockets are generally well-suited for moderate to low-speed applications. In high-speed systems, the centrifugal forces can become a concern, leading to potential balance and stability issues. Opting for lightweight materials or precision-balanced sprockets may be necessary.

It’s essential to carefully assess the specific operating conditions and environmental factors of your application to determine if cast iron sprockets are the best fit. In some cases, alternative materials with specialized properties may offer better performance and longevity.

cast iron sprocket

What is a Cast Iron Sprocket, and What are Its Advantages in Mechanical Applications?

A cast iron sprocket is a type of sprocket made from cast iron, a material known for its excellent mechanical properties and durability. Cast iron sprockets are commonly used in various mechanical applications where strength, wear resistance, and reliability are essential. Here are some of the advantages of using cast iron sprockets:

  • Strength and Durability: Cast iron is a strong and rigid material, making it suitable for heavy-duty applications. Cast iron sprockets can withstand high loads and stresses without deforming or failing, ensuring long-lasting performance in demanding mechanical systems.
  • Wear Resistance: Cast iron sprockets exhibit excellent wear resistance, especially when compared to materials like aluminum or plastic. This property makes cast iron sprockets ideal for applications where the sprocket comes into contact with abrasive materials or experiences frequent friction.
  • Shock Absorption: Cast iron has good damping properties, which means it can absorb and dissipate vibrations and shocks generated during operation. This feature is beneficial in reducing the impact on the sprocket and the entire mechanical system, leading to smoother and quieter operation.
  • Heat Resistance: Cast iron has a relatively high melting point, allowing it to withstand elevated temperatures without significant deformation or degradation. This property is advantageous in applications where the sprocket may be exposed to high temperatures due to friction or other heat sources.
  • Machinability: Cast iron is relatively easy to machine, allowing for precise and intricate designs in sprocket manufacturing. It also facilitates the creation of custom sprockets to meet specific application requirements.
  • Cost-Effectiveness: Cast iron is often more cost-effective than materials like stainless steel or specialized alloys. It provides a good balance of performance and affordability, making it a popular choice in many mechanical applications.
  • Low Coefficient of Thermal Expansion: Cast iron has a relatively low coefficient of thermal expansion, meaning it undergoes minimal dimensional changes with temperature fluctuations. This stability is crucial in applications where precise tolerances need to be maintained over a wide temperature range.

Despite these advantages, cast iron sprockets may have some limitations. They are heavier compared to materials like aluminum, which may be a concern in weight-sensitive applications. Additionally, cast iron can be more susceptible to rust and corrosion compared to materials like stainless steel. Proper maintenance and appropriate surface treatments can help mitigate these challenges and ensure the longevity and reliable performance of cast iron sprockets in various mechanical applications.

China factory Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket  China factory Factory Direct Sale High Performance Efficient C45 Stainless Cast Iron Steel Roller Chain Sprocket
editor by CX 2024-03-27

Cast Iron Sprocket

As one of the leading cast iron sprocket manufacturers, suppliers, and exporters of mechanical products, We offer cast iron sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of cast iron sprockets.

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