China factory Customized CZPT Green Iron/Ductile Iron Auto Parts Sprockets

Product Description

Precision/Investment/Lost Wax/Sand Casting Auto Parts in Grey Iron

Material ductile cast iron, gray cast iron
Process sand casting
Standard JIS DIN ASTM GB
Min Tolerance Green Sand Sodium Silicate Sand Resin Sand
Machine Lathe, CNC, Drilling Machine, Milling Machine, Boring Machine, PlHangZhou machine
Weight Rang: 0.1-6000kg
Surface treatment: Painting, spraying, galvanization and so on.
 

Item Description Material Technical Process
1 Ductile iron castings ASTM A 536-Gr.60-40-18, 65-45-12 Green-sand moulding
DIN-GGG40, GGG50, GGG60, GGG70 Resin-sand moulding
JIS-FCD40, FCD50, FCD60, FCD70 Lost foam cast
BS-Gr370-17,Gr420-12, Gr500-7 Shell-core cast
NF-FGS370-12, FGS400-12, FGS500-7 Electric-furnace smelting
2 Grey iron castings ASTM A48-No.20,25,30,35,40,45 Green-sand moulding
ASTM A126-Class A, Class B, Class C Resin-sand moulding
DIN-GG10, GG15, GG20, GG25, GG30 Lost foam cast
JIS-FC10, FC15, FC20, FC25, FC30, FC35 Shell-core cast
BS-Grade 150, 180, 220, 260, 300, 350 Electric-furnace smelting
NF-FGL150, FGL200, FGL250, FGL300  
3 Carbon steel castings  ASTM A216-Cr. WCB. Cr. WCA, Gr. WCC Soluble glass sand moulding
ASTM-415-205, 450-240, 485-275, 80-40 Resin-sand moulding
DIN-GS-C25, GS-38, GS-45, GS-52 Lost wax casting
JIS-SC410, SC450, SC480,SCC5 Lost foam cast
NF-GE230, GE280, GE320, GE370 Shell-core cast
  Electric -furnace smelting
4 Stainless steel castings  ASTM-CF-8M,CF-8, CA-15, CA-40,316, Soluble glass sand moulding
DIN-G-X6 CrNi18 G-X7Cr13 Resin-sand moulding
JIS-SCS13, SCS1, CZPT 2, CZPT 14A Lost wax casting
BS-304 C15, 410C21, 420C29, 316 Lost foam cast
NF-Z6CND18.12M, Z6CN18.10M,Z12C13 Shell-core cast
  Electric -furnace smelting
5 Alloy steel castings  DIN-GS-40Mn5, GS-20Mn5, GS-37MnSi5  Soluble glass sand moulding
JIS-SCMn3, SCW480, SCSiMn2,SCCrM3 Resin-sand moulding
ASTM-LCC Lost wax casting
UNS-J57105, J13048 Lost foam cast
NF-G20M6, G35CrMo4 Shell-core cast
  Electric -furnace smelting

 

Type: Clay Wet Sand
Casting Method: Directional Crystallization
Sand Core Type: Resin Sand Core
Application: Machinery Parts
Machining: CNC Machining
Material: Grey Iron
Samples:
US$ 1/kg
1 kg(Min.Order)

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Customization:
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China factory Customized CZPT Green Iron/Ductile Iron Auto Parts Sprockets

cast iron sprocket

How to Properly Maintain and Lubricate Cast Iron Sprockets for Optimal Performance

Proper maintenance and lubrication are essential for ensuring the optimal performance and longevity of cast iron sprockets. Here are the steps to follow for proper maintenance:

  1. Regular Inspection: Perform regular visual inspections of the sprockets to check for signs of wear, damage, or misalignment. Address any issues immediately to prevent further damage.
  2. Cleaning: Clean the sprockets regularly to remove dirt, debris, and accumulated grime. Use a brush or compressed air to clean hard-to-reach areas.
  3. Lubrication: Proper lubrication is critical to reduce friction and wear. Apply a high-quality lubricant to the sprockets, ensuring it reaches all contact points with the chain.
  4. Appropriate Lubricant: Choose a lubricant specifically designed for cast iron sprockets and the operating conditions of your machinery. Follow the manufacturer’s recommendations for lubrication frequency and type.
  5. Check Tension: Ensure that the chain tension is appropriate and within the recommended range. Excessively tight or loose chains can cause premature wear on the sprockets.
  6. Monitor Temperature: Be aware of the operating temperature of the machinery. High temperatures can affect the performance of the lubricant, so choose a lubricant with a suitable temperature range.
  7. Protect from Corrosion: If your application involves exposure to corrosive environments, take necessary precautions to protect the cast iron sprockets from rust and corrosion.
  8. Replace Worn Sprockets: Monitor the wear of the sprockets over time, and replace them if they are significantly worn or damaged beyond repair. Continuing to use worn sprockets can lead to chain slippage and potential damage to other components.

By following these maintenance practices, you can extend the lifespan of your cast iron sprockets and ensure they operate smoothly and efficiently in your machinery.

cast iron sprocket

Cost Considerations of Cast Iron Sprockets

When considering the cost of using cast iron sprockets compared to other materials, several factors come into play:

  • Material Cost: Cast iron is generally more affordable than some other materials like stainless steel or aluminum, making it a cost-effective option for sprockets.
  • Manufacturing Process: The manufacturing process for cast iron sprockets involves casting, which can be a cost-efficient method for producing large quantities of sprockets.
  • Customization: If customization is required for specific applications, the cost may vary depending on the complexity of modifications. However, cast iron’s versatility often allows for cost-effective customization.
  • Weight and Shipping: Cast iron sprockets tend to be heavier than sprockets made from lighter materials like aluminum. This can impact shipping costs, especially for large quantities or long distances.
  • Maintenance and Replacement: Cast iron sprockets are known for their durability and resistance to wear, which can reduce maintenance costs and the frequency of replacements compared to less robust materials.
  • Operating Conditions: The cost considerations may vary based on the specific operating conditions. For example, in harsh environments where corrosion resistance is crucial, stainless steel sprockets may have a higher upfront cost but lower long-term maintenance expenses.

Overall, cast iron sprockets offer a balance between cost-effectiveness and performance, making them a popular choice in various applications, especially in heavy-duty industries where strength and durability are essential.

cast iron sprocket

What is a Cast Iron Sprocket, and What are Its Advantages in Mechanical Applications?

A cast iron sprocket is a type of sprocket made from cast iron, a material known for its excellent mechanical properties and durability. Cast iron sprockets are commonly used in various mechanical applications where strength, wear resistance, and reliability are essential. Here are some of the advantages of using cast iron sprockets:

  • Strength and Durability: Cast iron is a strong and rigid material, making it suitable for heavy-duty applications. Cast iron sprockets can withstand high loads and stresses without deforming or failing, ensuring long-lasting performance in demanding mechanical systems.
  • Wear Resistance: Cast iron sprockets exhibit excellent wear resistance, especially when compared to materials like aluminum or plastic. This property makes cast iron sprockets ideal for applications where the sprocket comes into contact with abrasive materials or experiences frequent friction.
  • Shock Absorption: Cast iron has good damping properties, which means it can absorb and dissipate vibrations and shocks generated during operation. This feature is beneficial in reducing the impact on the sprocket and the entire mechanical system, leading to smoother and quieter operation.
  • Heat Resistance: Cast iron has a relatively high melting point, allowing it to withstand elevated temperatures without significant deformation or degradation. This property is advantageous in applications where the sprocket may be exposed to high temperatures due to friction or other heat sources.
  • Machinability: Cast iron is relatively easy to machine, allowing for precise and intricate designs in sprocket manufacturing. It also facilitates the creation of custom sprockets to meet specific application requirements.
  • Cost-Effectiveness: Cast iron is often more cost-effective than materials like stainless steel or specialized alloys. It provides a good balance of performance and affordability, making it a popular choice in many mechanical applications.
  • Low Coefficient of Thermal Expansion: Cast iron has a relatively low coefficient of thermal expansion, meaning it undergoes minimal dimensional changes with temperature fluctuations. This stability is crucial in applications where precise tolerances need to be maintained over a wide temperature range.

Despite these advantages, cast iron sprockets may have some limitations. They are heavier compared to materials like aluminum, which may be a concern in weight-sensitive applications. Additionally, cast iron can be more susceptible to rust and corrosion compared to materials like stainless steel. Proper maintenance and appropriate surface treatments can help mitigate these challenges and ensure the longevity and reliable performance of cast iron sprockets in various mechanical applications.

China factory Customized CZPT Green Iron/Ductile Iron Auto Parts Sprockets  China factory Customized CZPT Green Iron/Ductile Iron Auto Parts Sprockets
editor by CX 2023-08-15

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Cast Iron Sprocket

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