China Chain and sprocket factory : 2500X5000mm table top chain conveyors in Lucknow India CE Approved Electric Heating Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm table top chain conveyors  in Lucknow India  CE Approved Electric Heating Rubber Vulcanizating Autoclave with ce certificate top quality low price

We – EPG Team the largest Chain and agricultural gearbox factory in China with 5 distinct branches. For more details: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828

Every single method, each and every area, every single function in EPG is demanded to be carried out a single step adhering to an additional, very carefully and cautiously, from substance choice, reformation to production accessories, from factors heat therapy to computerized assembly, from good quality control to product inspection and screening and from buy dealing to soon after product sales service.EPG Our professionals and engineers have 23 several years of Expertise in the Bearing Sector.is a top supplier of higher quality, price-efficient electricity transmission parts. As our item strains keep on to increase to fulfill our customer’s demands, our determination to individualized consumer services and on-time delivery continues to be second to none. ISO 9001:2015 licensed maker and distributor of roller chains. Sorts of roller chains contain ASME/ANSI regular chains, attachment chains, corrosion resistant chains, lube-cost-free chains, plastic chains, cost-free-movement chains, specialty chains and British standard chains. ASME/ANSI normal chains are accessible in big and little pitch, double pitch and leaf variations. Roller chains are employed in foodstuff packaging, forklift vans, oilfield drilling, motorcycles, conveyors and electrical power transfer apps. 1. Applications of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a given stress, temperature and time for changing normal rubber into far more durable materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) in between individual polymer chains. Vulcanized materia EPT are significantly less sticky and have outstanding mechanical properties. And vulcanization autoclave is employed widely for this chemical approach. The primary goods are galoshes, rubber tubes, cable, rubber roller, rubber ball, etc.In this discipline, SINOMAC has been the chief, as we have gathered full vulcanization expertise and engineering for a lot of many years.

two. Basic Design Information

2.1 Model and Measurement

  • Autoclave model:    SN-LHGR2550
  • Effective diameter:  2500mm
  • Successful length:      5000mm

  Definition:  * Effective diameter is the interior diameter of the autoclave.

                    * Efficient length is to level to do the genuine length of the shell.

two.2 Manufacturing Capacity

  • Operating circle of autoclave: can be established in accordance to the operating method
  • Max dimension of pulley:                Ø2000X5000mm

2.3 Electric Electrical power

  • Functioning voltage:          380V (AC)±5%, 3 section, 50 Hz
  • Control electricity:                220VAC/50Hz/24VDC

two.4 H2o, Air and Steam Offer

  • Cooling h2o usage:         ~4mthree/h
  • Cooling drinking water force:               min.3 bar ~ max. 6 bar
  • Control air of handle tools:   5 ~ 7bar
  • Steam capacity:                            2t/h

two.5 Environmental Conditions

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

three. EPT Attribute and Working Method

3.1. EPT Attribute
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating method is particularly effective and indicated for merchandise of huge sizes and fat. The temperature uniformity which generally may differ among ±2°C,the exchange ability, taking place with condensation on colder surfaces, coupled with tested installations, permit to obtain excellent final results.

three.2 Working Process

3.2.1 StHangZhourd curing recipe

  Temp. setpoint Press. setpoint Temp. action duration Push. step duration
Segment1 T1 P1 t one P-t1
Segment2 T2 P2 t two P-t2
Segment3 T3 P3 t 3 P-t3
Segment4 T4 P4 t four P-t4
Segment5 T5 P5 t 5 P-t5
Segment6 T6   t six  
Segment7 T7   t seven  
Segment8 T8   t eight  
Segment9 T9   t 9  
Segment10 T10   t 10  
Segment11 T11   t eleven  
Segment12 T12   t 12  
Segment13 T13   t thirteen  
Segment14 T14   t 14  
Segment15 T15   t fifteen  

three.2.2 A brief curing recipe example

4. Products Complex Information

four.1 Pressure Vessel

SINOMAC Pressure Vessel with quick-opening door, can be certified to:

  • CHINESE STHangZhouRD, GB150-2011
  • AMERICAN STHangZhouRD ASME SEC VIII DIV.one with ASME Certification
  • EUROPEAN STHangZhouRD PED ninety seven/23/EC with CE certificate.

4.2 Door System

  • The closing technique of the autoclave is the indented sort assisted with a hydraulic technique, in order to speedily and secured make a completely airtight closing.
  • The total technique consists of three components: a pair of equipment flange, pushed units and seal ring.
  • Hydraulically operated doorway opening and closing. It is managed by PLC method.
  • The seal ring is made of silicon rubber.
  • Protection stress sensors have to prevent door opening in case of pressure (permitted much less than .1 bars).

4.3 Thermal Insulation Method
Inner Insulation and Exterior Insulation
We use ceramic fiber as the insulation content. The warmth transfer coefficient is extremely low to make the warmth decline to a minimum. The masking board of ceramic fiber is stainless steel. It is corrosion resistant and looks wonderful. Interior insulation design can get a lower vitality use, whilst exterior insulation style receives a high one, but a much better temperature uniformity.

  • Insulation:Internal insulation layer
  • Insulation materials:Ceramic fiber 
  • External sheet metal: stainless steel,1. mm
  • Insulation thickness:100mm

 4.4 Heating Program

  • The heating technique is a oblique steam variety.
  • The oblique method will be via stainless-steel or copper tubing sort warmth exchanger put on the rear facet of the autoclave in between supporter and items. The movement have to transfer from materials to enthusiast, then shift front doorway making use of vessel facet to material
  • Heating Exchanger material :304 Stainless-metal with aluminum fin or copper tubing aluminum fin
  • Heating Exchanger sort: Multi-row finned tubing

four.5 Air Recirculating System

  • Sizzling air circulating duct
    Annular air-duct placed on the two aspect of the autoclave inside as the ahead air shipping and delivery system. This layout functions make the temperature more uniform, and operating space a lot more huge.  
  • The Motor admirer for circulation
    The motor is bolted to the rear of the autoclave, it drives the admirer directly.
  • Parameters of circulating enthusiast
    Electrical power:eighteen.5KW,6-pole, 3phase
    Connecting structure:immediate-related
    Rated rotate pace:960r/min(380V/50HZ)
    Fan wheel:7# centrifugal impeller(Diameter:700mm),
    Wind force:1000Pa,
    Flow rate:12800 Mthree/h.
  • Shaft sealing
    Functioning with h2o cooling to assure a long life, the shaft water cooling with different water pump and movement swap to be fitted to keep an eye on water flow and routinely alarm/end the cycle if there is not adequate water stream.

4.6 Temperature monitoring components 
Temperature thermocouples: 2 pcs, K type, which includes HMI checking, knowledge-acquisition and control.

four.7 Pressure Factors

  • Inlet and exhau EPT valve, proportionally managed, Electric control valve.
  • Manual exhau EPT valve, 3-piece ball valve.
  • Stress transducer: 1
  • Accuracy: +/- 50mbar
  • Stress gauge:1

4.8 Control Method

  • Manage Program is produced dependent on the study and development toward rubber vulcanization processing industry, like the PLC central controlling part, touch screen (HIM) operation technique and community, it is a consumer welcoming, point out of the art, programmable digital system.
  • Password safeguarded entry entry, operator can log into the method by accessing the security login form with a title and password.
  • It is automatic controlling, recording and graph the temperatures and strain of the autoclave, audible alarms for substantial or low temperatures or force.
  • Handbook procedure display allows operator take handbook handle temperature, strain, and valves as allowed.
  • It can insert or preserve the product working recipe, screen the force and temperature curve at any time and its paperless document purpose can comprehend file, save and check out of strategy curve and procedure parameters.
  • It has in excess of-temperature and overpressure alarm and a variety of security protection capabilities.
  • Customer can operate sign up, login and typing in item data, and comprehend intranet or distant management. 
  • Communication to a Personalized Personal computer authorized (Teamviewer ), with developed in application to plan, file and graph of method in real time.
  • Net relationship via Group-Viewer (VPN) with our Company.

four.9 Safety Program
 

four.9.1 Mechanical basic safety interlock I
Basic safety limit manage is interlocked with the lid. Staff have to switch the handle to unlock the  safety gadget then the lid can be opened.

4.9.2 Electrical protection interlock II
The security unit operates with safety restrict handle and connects with our ECC. When employees function the reducer and protection limit handle, even though there is strain in the autoclave, the ECC will give a seem-gentle alarm.

4.9.3 Basic safety valves
There is one safety valves on the prime of autoclave. We have set a pressure limit in the valves. When the pressure exceed the restrict, the valves will operate instantly to release the air down to a affordable strain assortment.

five. Configurations of Autoclave

  • HMI: Wenview touch monitor, ZheJiang
  • PLC: Siemens
  • Primary electrical element : Schneider,China
  • Constrained change: Omron
  • Autoclave Shell: ASME/PED/GB, SINOMAC
  • EPT elements: Hualiang, China

Handle cupboard according to CE stHangZhourds

6. Method EPT See (Oblique steam heating)

7. Packing

eight.1  The tools will be appropriately packed / wrapped considering prolonged-distance ocean and land transportation and tough dealing with that could happen in the absence of both events.
8.2  Proper security from moisture, rust, mold, scratches, shaking, and many others, will be taken so that the products may possibly get there at the set up web site in very good condition.
8.3  Shipping marks and warning signed will be evidently painted, and thorough packing li EPT (in English/Espanol) will be soundly connected, to the exterior of the packing.

eight. Autoclave Specification
 

MODEL SN-LHGR2550 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
1 Effective Working Diameter mm 2500
2 Effective Working Length mm 5000
three Autoclave Track Distance mm 950
4 Design Pressure MPa one
5 Max. Working Pressure MPa .8
6 Safety Valve Exhaust MPa .eighty five
7 Design Temperature ºC a hundred and eighty
eight Max. Working Temperature ºC 160
9 Temperature Uniformity at Steady State ºC ±2
ten Openning Door Mode Hydraulic
eleven Working Medium Compressed Air
12 Heating Mode Electric (Convection+Radiation)
thirteen Heating Power KW 162
fourteen Quantity of Circulating Fan Motor Established 1
15 Quantity of Circulating Fan Motor KW fifteen
16 Thermocouple Type Type K or J
seventeen Vaccum Lines Piece
eighteen Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Personal computer
20 Control Software  Thermal Processing Control (TPC)
21 Insulation Type Interior
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm eighty
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
twenty five Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Bodyweight KG 14990

9. Professional Workshop

ten. SINOMAC World-wide Turnkey Tasks

With the expertise of manufacture and services for 15 a long time, our professional crew are ready to provide the international turnkey project, like a skilled education. SINOMAC autoclaves can be manufactured as ASEM, PED, EPT stHangZhourds, as well as our Chinese stHangZhourd.

From the SINOMAC Team, with 15 a long time of knowledge.

 

The use of authentic tools manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our company and the detailed alternative areas contained herein are not sponsored, accredited, or produced by the OEM.

China Chain and sprocket factory : 2500X5000mm table top chain conveyors  in Lucknow India  CE Approved Electric Heating Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm table top chain conveyors  in Lucknow India  CE Approved Electric Heating Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm table top chain conveyors  in Lucknow India  CE Approved Electric Heating Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm table top chain conveyors  in Lucknow India  CE Approved Electric Heating Rubber Vulcanizating Autoclave with ce certificate top quality low price

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