China Best Sales Transmission Sprocket Stainless Steel Bronze Double Pitch ANSI Plate Hub with Bore Key Lightweight Tooth Cast Iron Roller Chain Best Suppliers Sprockets

Product Description

  

1.Chain used

sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

sprockets are available with small and large numbers of teeth to match your usage conditions.
 

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3D drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

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Standard Or Nonstandard: Standard
Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China Best Sales Transmission Sprocket Stainless Steel Bronze Double Pitch ANSI Plate Hub with Bore Key Lightweight Tooth Cast Iron Roller Chain Best Suppliers Sprockets

cast iron sprocket

Customization and Modification of Cast Iron Sprockets

Yes, cast iron sprockets can be customized or modified to fit specific applications. Cast iron is a versatile material that allows for various customization options to meet the unique requirements of different machinery and equipment.

Customization of cast iron sprockets can involve:

  • Size and Pitch: Sprockets can be manufactured in different sizes and pitches to match the specifications of the chain or belt used in the power transmission system.
  • Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio for the application.
  • Hub Configuration: The hub of the sprocket can be modified to have different types of bores or mounting configurations to suit the shaft of the machinery.
  • Coatings and Finishes: Depending on the operating environment, the sprockets can be coated or finished with materials that enhance their resistance to wear, corrosion, or other specific conditions.
  • Special Features: Additional features such as keyways, set screws, or anti-backlash designs can be incorporated into the sprockets as needed.

By working with manufacturers or suppliers who offer custom casting services, you can tailor cast iron sprockets to precisely fit the demands of your specific application. This ensures optimal performance, longevity, and efficiency in your power transmission system.

cast iron sprocket

Best Practices for Installing and Aligning Cast Iron Sprockets

Proper installation and alignment of cast iron sprockets are crucial for ensuring optimal performance, longevity, and reduced wear in the power transmission system. Here are the best practices for installing and aligning cast iron sprockets:

  1. Clean the Shaft: Before installation, make sure the shaft and the bore of the sprocket are clean and free from any dirt, debris, or old lubricants.
  2. Inspect Sprocket and Shaft: Check the sprocket teeth and the shaft for any signs of damage, wear, or corrosion. Replace any damaged components before proceeding with the installation.
  3. Proper Fit: Ensure that the bore size of the sprocket matches the shaft diameter precisely. Avoid forcing the sprocket onto the shaft, as it may damage both components.
  4. Alignment: Proper alignment between the sprocket and other drive components is essential to prevent uneven wear and premature failure. Use alignment tools to align the sprocket parallel to the driven equipment.
  5. Set Screws: If the sprocket has set screws, tighten them evenly and securely to hold the sprocket in place on the shaft. Use thread-locking adhesive to prevent the screws from loosening over time.
  6. Lubrication: Apply the appropriate lubricant to the sprocket’s bore and the shaft before installation. Lubrication helps ease the installation process and provides initial protection against wear.
  7. Tighten Fasteners: If the sprocket is mounted using bolts or nuts, tighten them to the manufacturer’s specified torque values. Over-tightening can distort the sprocket and affect its performance.
  8. Check Tension: Once the sprocket is installed, check the chain or belt tension and adjust it to the manufacturer’s recommended specifications. Proper tension ensures efficient power transmission and reduces wear on both the sprocket and the chain/belt.
  9. Regular Inspection: Periodically inspect the sprocket, shaft, and other drive components for signs of wear, misalignment, or damage. Regular maintenance and timely replacement of worn parts can prevent costly breakdowns and production downtime.

By following these best practices, you can ensure the proper installation and alignment of cast iron sprockets, contributing to the smooth and efficient operation of your power transmission system.

cast iron sprocket

Choosing the Right Size and Pitch of a Cast Iron Sprocket

Choosing the correct size and pitch of a cast iron sprocket is crucial to ensure optimal performance and longevity of your machinery. Here are the steps to help you make the right selection:

  1. Identify the Chain Type: Determine the type of chain you are using in your machinery, such as roller chain, silent chain, or engineering class chain. Each chain type has specific requirements for sprocket compatibility.
  2. Count the Teeth: Count the number of teeth on the existing sprocket if you are replacing it. If not, you’ll need to calculate the required number of teeth based on your machinery’s specifications and the desired speed and torque ratio.
  3. Pitch Measurement: Measure the pitch of your chain, which is the distance between the centers of two adjacent rollers. This measurement is essential for selecting the appropriate pitch of the sprocket.
  4. Minimum Number of Teeth: Check the chain manufacturer’s recommendations for the minimum number of teeth on the sprocket to ensure proper engagement and smooth operation.
  5. Speed Ratio: Determine the required speed ratio between the driver and driven sprockets. This ratio affects the speed and torque transmission in your machinery.
  6. Calculate Gear Ratio: Calculate the gear ratio by dividing the number of teeth on the driven sprocket by the number of teeth on the driver sprocket. The gear ratio determines the mechanical advantage and rotational speed of the system.
  7. Consider Tooth Profile: Choose the tooth profile that matches your chain type, such as standard, ANSI, or proprietary tooth profiles. The tooth profile must match the chain’s tooth geometry for efficient power transmission.
  8. Verify Shaft Diameter: Ensure that the sprocket’s bore size matches the diameter of the shaft on which it will be mounted. Properly fitting the sprocket on the shaft is critical for reliable power transmission.
  9. Load Capacity: Consider the load capacity requirements of your machinery. Select a cast iron sprocket that can handle the maximum load and torque it will experience during operation.

By following these steps and consulting with sprocket manufacturers or experts if needed, you can choose the right size and pitch of a cast iron sprocket that meets the specific needs of your machinery and ensures efficient power transmission.

China Best Sales Transmission Sprocket Stainless Steel Bronze Double Pitch ANSI Plate Hub with Bore Key Lightweight Tooth Cast Iron Roller Chain Best Suppliers Sprockets  China Best Sales Transmission Sprocket Stainless Steel Bronze Double Pitch ANSI Plate Hub with Bore Key Lightweight Tooth Cast Iron Roller Chain Best Suppliers Sprockets
editor by CX 2024-04-12

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Cast Iron Sprocket

As one of the leading cast iron sprocket manufacturers, suppliers, and exporters of mechanical products, We offer cast iron sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of cast iron sprockets.

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