Product Description
Pintle Chain Sprocket Stainless Steel Bronze Pitch ANSI Plate Hub with Stock Bore Key Lightweight Tooth Cast Iron Roller Best Selling Suppliers Sprockets
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Pintle Chain Sprockets
Pintle Chain Sprockets are manufactured with the highest integrity. You will realize value, as these sprockets are flame-cut and machined with the highest precision available on the market.
Elongated root design promotes a self-cleaning effect of the root, to keep your demanding applications moving.
Torch Profiles – Engineered to promote the best life for your sprockets and chain, Black Ace Steel Cut sprockets maintain better pitch accuracy and perpendicularity over cast iron. This means longer sprocket and chain life.
A – B – C Hub Types
A Type (no hub) typically used in weld-on applications.
B Type (hub on 1 side) used in applications where clearance width is narrow. More economical than C Type.
C Type (hub on both sides) used in applications where B Type is not wide enough to withstand torques produced by drive.
Split Style Construction – Once you use a Split Sprocket, you may never want to use a CZPT style again. Removal or installation is a breeze. Can be used in virtually all applications. An additional benefit to EPT’s split sprockets is that the shaft/keyway security is much tighter than a typical setscrew mount.
Hardening Available – Flame hardening of sprockets is available as an option.
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Customization and Modification of Cast Iron Sprockets
Yes, cast iron sprockets can be customized or modified to fit specific applications. Cast iron is a versatile material that allows for various customization options to meet the unique requirements of different machinery and equipment.
Customization of cast iron sprockets can involve:
- Size and Pitch: Sprockets can be manufactured in different sizes and pitches to match the specifications of the chain or belt used in the power transmission system.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio for the application.
- Hub Configuration: The hub of the sprocket can be modified to have different types of bores or mounting configurations to suit the shaft of the machinery.
- Coatings and Finishes: Depending on the operating environment, the sprockets can be coated or finished with materials that enhance their resistance to wear, corrosion, or other specific conditions.
- Special Features: Additional features such as keyways, set screws, or anti-backlash designs can be incorporated into the sprockets as needed.
By working with manufacturers or suppliers who offer custom casting services, you can tailor cast iron sprockets to precisely fit the demands of your specific application. This ensures optimal performance, longevity, and efficiency in your power transmission system.
Cost Considerations of Cast Iron Sprockets
When considering the cost of using cast iron sprockets compared to other materials, several factors come into play:
- Material Cost: Cast iron is generally more affordable than some other materials like stainless steel or aluminum, making it a cost-effective option for sprockets.
- Manufacturing Process: The manufacturing process for cast iron sprockets involves casting, which can be a cost-efficient method for producing large quantities of sprockets.
- Customization: If customization is required for specific applications, the cost may vary depending on the complexity of modifications. However, cast iron’s versatility often allows for cost-effective customization.
- Weight and Shipping: Cast iron sprockets tend to be heavier than sprockets made from lighter materials like aluminum. This can impact shipping costs, especially for large quantities or long distances.
- Maintenance and Replacement: Cast iron sprockets are known for their durability and resistance to wear, which can reduce maintenance costs and the frequency of replacements compared to less robust materials.
- Operating Conditions: The cost considerations may vary based on the specific operating conditions. For example, in harsh environments where corrosion resistance is crucial, stainless steel sprockets may have a higher upfront cost but lower long-term maintenance expenses.
Overall, cast iron sprockets offer a balance between cost-effectiveness and performance, making them a popular choice in various applications, especially in heavy-duty industries where strength and durability are essential.
Limitations and Temperature Restrictions of Cast Iron Sprockets
While cast iron sprockets offer numerous advantages, they also have certain limitations and temperature restrictions that users should be aware of:
1. Mechanical Properties: Cast iron sprockets are generally strong and durable, but they can be more brittle compared to other materials like steel. This brittleness can make them susceptible to cracking or breaking under heavy shock loads or impact forces.
2. Corrosion Resistance: Cast iron sprockets are not inherently corrosion-resistant. They are prone to rusting and deteriorating when exposed to moisture or harsh environmental conditions. To enhance their corrosion resistance, additional protective coatings or materials may be required.
3. Weight: Cast iron sprockets are heavier than sprockets made from some other materials like aluminum. The added weight can increase the inertia of rotating components, which may not be desirable in certain applications, especially those with high-speed or precision requirements.
4. Temperature Restrictions: Cast iron sprockets have limitations in high-temperature environments. At elevated temperatures, cast iron can experience a reduction in strength and may undergo thermal expansion, which can affect the sprocket’s dimensional stability and performance.
5. Lubrication Requirements: To ensure smooth operation and minimize wear, cast iron sprockets need proper lubrication. Insufficient or improper lubrication can lead to increased friction, wear, and premature failure.
6. Shock Absorption: Due to their relatively lower shock absorption capacity compared to some materials like plastics or elastomers, cast iron sprockets may transmit more vibrations and noise to the machinery during operation.
7. Temperature Range: The operating temperature range for cast iron sprockets typically falls within -20°C to 300°C (-4°F to 572°F). Beyond this range, the sprocket’s mechanical properties may be significantly affected.
Overall, cast iron sprockets are suitable for various applications, especially those involving heavy loads and standard operating temperatures. However, users should consider the limitations mentioned above and evaluate their specific application requirements to ensure the sprockets’ optimal performance and longevity.
editor by CX 2024-04-10